It's very enlightening to read how the few companies that are left, are continuing to manufacture in America.
Worksman Cycles is surviving in one of the most expensive labor markets in the USA- the NYC area. Here's a little insight in how they do it:
http://worksmancycles.com/shopsite_sc/s ... age52.html
But lately I've been reading dire things. I work in a paper mill. We produce large rolls of brown paper called Linerboard or Containerboard. It's the outside of a corrugated cardboard box. (We don't make the wavy stuff in between, seems funny but that stuff is lower quality than our machine makes!) The site we work in had an older white-cardboard machine that's now been removed. It started production in the 1870's and ran right up to 1995. They produced printed boxes of all types- think everything from a cigarette hard-pack to an oil-filter box to the boxes toys come in. The entire printing line, many presses and carts and handling machines and so on, was disassembled and shipped to South America, where they don't care as much about inks and dyes in the water or how much oil or coal or gas you burn.
The new mill is amazingly efficient, in terms of energy, personnel, recycled fiber recovery, and production speed. We do more with less than virtually any other plant in the country. But as mentioned, I make a lot more than most folks do at a Chinese plant (Nine Dragons Paper, for example, our biggest, and fastest growing competitor).
The big threat to our industry, and to our country really, is that the supply chain is collapsing. By this I mean all the small companies that produce *something* we use. Could be electric motors (US Motors, i.e. Emerson Electric, has already moved a lot of production to Mexico) or belts or pulleys or copper wire or stainless steel pipe. In any of these industries you'll find good old companies have been driven into the ground by cheap foreign competition. And WE are doing it to ourselves- we constantly have these bean-counter CFO types who want the job done a little cheaper, .... the quality, just look at the bottom line. It might keep some places going a few more years. But in the end we rob ourselves of the ability to even acquire the parts we need to fix our own machinery.
Some industry magazines have said it's already too late. They might be right. I've read in others (10 or more years ago) that "if you haven't begun moving your manufacturing offshore" you'll be left behind. I'm glad my company is still here and so are our suppliers and customers- paper is darn inconvenient to ship. But I worry what the next 10 years will bring.
In a way I hope the "downturn" we all went through, are going through now, will level the playing field, reveal the true costs of importing so much, and help bring American wages in line with the rest of the world. The quality of (primarily Asian) imports is often terrible compared to older US made products. (My Craftsman vise I bought last year actually has a sticker on the box over the shipping weight, which says "41 LBS" over the box-printed "43 LBS"... and oh yeah, that Craftsman item is now made in China.)
Buy American whenever you can - the job you save just may be your own.
--Rob