Grinder Rebuild

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Ulu

Stinky Old Fish
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My father bought this grinder from Harbor freight back in 1976. I sharpened his lawnmower blades on it 100 times. It’s had good use over the past 47 years, but finally the bearings died. This is probably my fault because I never bothered to vacuum the dirt out of the housing as I didn’t know it had vents that let the dirt in.

First I had to get the wheels and the guards off which required one 13/16 wrench and a screwdriver.
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Next you have to pull the bearing housings off of the shaft. I used three, 3 inch long, number 10 screws.
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I used the guards, back to back, as my press frame. There it is assembled. Here’s looking at the backside. You can see I’ve used a bolster and a press plate, and the nut to protect my threads.


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You can see here the bolster, which is a big washer with three notches in it to clear the screws. The little rectangle is my press plate. The bearing was a 6203 size, available at almost any hardware store.
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Once you have the housing off you can find that the bearing either sticks to the housing or the shaft. I had one of each. Here’s the one that stuck to the shaft and I removed it with a small gear puller.

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The other side came out by using a socket and a couple taps of the hammer.
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Two new bearings from the local Ace Hardware set me back almost $32 with tax. I could get them online for half the price but then I’d have to ship them and wait. I am able to ride my bicycle, as it’s only half a mile to Ace.

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Except for the fact that you must clean everything, reassembly is quite easy.
 
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This is the first thing to clean:

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This is a flyweight governor that disconnects some of the stator coils, once the motor starts. That keeps the motor cool, because it only needs those extra coils to get it going.

I’m going to clean this with some electronic contact cleaner but otherwise it doesn’t really need lubrication.

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CRC is the famous Chemical Rubber Company, and it is famous among engineers because they publish a host of useful engineering tables. The other popular brand is called Deoxit.

It comes in many types & forms, some especially for gold contacts.
 
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Seating the new bearings.
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There it is all back together.
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This had metal shielded “z” bearings on it but the ones I was able to purchase were plastic shielded. They will probably last just fine as long as I don’t overheat the motor.
 
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