(WBO) Thorn... OK, really now, it's done PICS!

Discussion in 'WINTER 2015 BUILD OFF' started by Walker, Jan 10, 2015.

  1. Walker

    Walker

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    those allen head counter sink bolts would be perfect!
     
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  2. The Renaissance Man

    The Renaissance Man __CERTIFIED DIVER__ (Open Water & Open Dumpster) Pro Member

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    Just Google Stainless Steel Flat-Head Socket Cap Screws or Chrome Finish Flat Socket Cap Screw.
     
  3. Walker

    Walker

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    swung into a hardware store this afternoon, picked up a pair of those bolts in stainless allen head. Had to go metric but whatever. I will need a larger tapered bit to make the hole.

    They also had...drumroll.....
    Rustoleum Night Tide! it actually is more green than in the picture.


    [​IMG]

    As far as mounting the control box, I was hoping to use 3M super duty double stick tape but it pretty much fell off. I would have drilled and mounted it with self tapping screws but the box needs to slide about 3/8" to release from the mounting bracket, there isn't enough room between the fender and seat tube for this so in the end I tried Shoe Goo. Works great! I mounted it up last night and this afternoon it's on there tight! Even with a minimal chainguard it's pretty well hidden (thanks you Dale Allen for this part).


    [​IMG]

    I started messing around with the front wheel wiring, I'll need to trim a bit off the backside of the hubcap to accommodate the fork leg and maybe add a wire guide but looks like no big deal.

    The weather is looking a little warmer this week so maybe I can get some color on the fenders.


    For tonight I really need to attack the rear fender stays. Which means the chain needs to be sized up..
     
  4. Funkme

    Funkme

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    Love the guard looks cool,will flow with the braces.
     
  5. LukeTheJoker

    LukeTheJoker Moderator

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    Sounds like good progress!

    Luke.
     
  6. Walker

    Walker

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    Nothing significant to report..

    Did not have a 5/8 countersink bit for the bolts so I ordered a set..waiting for those now

    Pedals arrived and they are awful so I wont even waste megapixels on them. Way too chunky in proportion to the rest of the parts. Going with plan "B" pedals.

    Mounted up the newly painted front fender this evening and have the front end pretty much done. Few minutes to wire up the hub, trim a little plastic from the caps to get them to fit better and install horn and light and I can leave it alone.

    Worked on the chain, had to go through a few sprockets to get the length right. Since the tire fits really close already and there is only so much front to back travel at the drop outs for the coaster brake arm to work. Wishing I had a 1/2 link.

    With the chain length sorted, I should be able to move ahead on the fender braces. hopefully...

    Been trying to find a 22.1 aluminum stem with some negative rise and a lot of reach, like a 150. Going to try the LBS over the weekend.
     
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  7. Walker

    Walker

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    OK, cool shot of the front fender set up. I wound some copper wire around the rod to kind of look like springs and found a pair of old wingnuts. To attach the nuts I drilled out the threads to the size of the rods and used a hot glue gun.
    [​IMG]

    Here's a shot of the finished rear braces and all that remains of the chrome rod. I just made it! These will mount at the bolted seat/chain stay connection. You can see where I traced one rod to make a duplicate right on my workbench. Drilled out the threads on a pair of stainless steel nuts and welded to them. the bracket at the fender will get hammered finish silver paint like the front. This took at least 2 hours from start to finish. Glad it's over!
    [​IMG]

    Tomorrow I need to sand and paint the rear fender.
     
    Last edited: Mar 13, 2015
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  8. Walker

    Walker

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    OH, I also got the front hub totally wired up and even drilled a little hole to use the anti rotation washer on the hub axle. I was careful to not totally drill through the drop out. Hubcaps only needed a little trimming on the inside to get them to seat properly.

    I need to start looking for a photo shoot location. Even with the warm temps we still have over a foot of snow on the ground. Might have to bring it indoors somewhere..
     
  9. LukeTheJoker

    LukeTheJoker Moderator

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    Love the wingnuts and "springs" great touches! :thumbsup:

    Luke.
     
  10. Walker

    Walker

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    Thanks Luke. It's a fine line between just enough and too much. I'm happy with the way they turned out.
     
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  11. Walker

    Walker

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    Long shot for you, well relatively speaking, my workshop is small..
    [​IMG]
     
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  12. SILVERKINGPC

    SILVERKINGPC

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    Almost ready! Looking like it wants to go somewhere.
     
  13. Walker

    Walker

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    first coat of paint is drying on the rear fender. should be able to second coat later tonight then mount it up tomorrow.
     
  14. Walker

    Walker

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    yeah, I'm really anxious to at least get it off the stand. Paint is still tacky and I want to bolt on that fender right now!

    Countersink bit should be here on Monday so it's looking pretty good for getting the rear wheel on this coming week.
     
  15. Walker

    Walker

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    Countersink bit was waiting for me in Saturday's mail when I got home so I went ahead and drilled the seat stays. Such a better look overall with flush mounted hardware.

    [​IMG]

    Also mounted up the rear fender. I might swap the drilled out nuts for a new set and they can double as the fixing bolts for the rear triangle.
    [​IMG]

    I did a trade with The Black Monark for a really cool rack. The orig struts will not work of course and neither will the upper mount. I'd like to use it but will take more head scratching to make it fit and look smooth. We'll see.
     
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  16. Walker

    Walker

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    Made one last punch list last night. completion is looking promising. Just a couple of brackets to make to be done with welding. Weather is looking like almost 40 on Saturday so that will be the day for some final paint work and then just a few nuts and bolts to attend to and its done.

    I still haven't had any great ideas for a photo location.
     
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  17. Walker

    Walker

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    redid the rear fender brace nuts this afternoon. No chain clearance issues anymore. Going to run the shift cable and give the drivetrain a test later on.

    Still no stem... looking for a cool 22.2 road stem with either zero rise or some negative rise and lots of reach. like a 150mm would be perfect!

    I think I came up with a photo location but that means the bike will have to be done by morning of the 28th so I can still get into the place before they close.
     
  18. Walker

    Walker

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    Just a shot of the fender brace/rear triangle bolt. I cooked the nylon a little, whoops! Doesn't need it anyway.
    [​IMG]

    Here is the rack from The Black Monark. If I use it then it would be stripped and painted. Probably blue on the body with silver highlights. I would only raise it up so it's just above the fender. I'll have to make a front bracket that mounts to the mono stay and another that holds the rack off the fender like some Rollfast's I've seen. No room for normal rack struts...
    [​IMG]
    [​IMG]
     
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  19. Walker

    Walker

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    Forgot to add. For kicks I threw on the bars/stem from Zeppie. Would love to use this stem but it just doesn't work quite right.
    [​IMG]
     
  20. Walker

    Walker

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    Meh.....


    [​IMG]



    inverted steel mtb threadless stem on the seatpost. ground down the bar clamp end to fit the rack tabs. Almost looks good but not quite..
     
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