(WBO 2015) CAT Bike (COMPLETED!)

Mar 26, 2012
966
2,183
Fairless Hills, PA
While checking on the frame I spotted a couple of runs. Looks like I'll have to do some touch up on it tomorrow. The paint is still pretty tacky now. I wanted to start putting it together tomorrow but that's gotta wait. 4 DAYS!!!:43:
 
Mar 26, 2012
966
2,183
Fairless Hills, PA
So, I was able to get the runs wet sanded out and smoothed. The bike is painted with enamel paint and is still a bit tacky in some spots. I don't have a drying booth, only a heat lamp. The sanding forced me to sand the top, middle and bottom of the frame bars. I used polishing cloths started with 2000 and progressed up to 12000. Not as shiny as the fresh paint laid on the rest of the bike but once the paint is completely dry I'll be able to wax it to get the shine back. I'm not to concerned about it being perfect, it is mimicking a piece of construction equipment... it'll get used.
 
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Mar 26, 2012
966
2,183
Fairless Hills, PA
I only have the wire in the lights and it will be done. That will have to be done tomorrow when I get off work. I'm also thinking of changing out the neck. With the laid back seat I may swap this other neck. It will bring the bars up 2 inches and in 2-1/2 inches.
 
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Jan 26, 2010
150
90
Chesapeake, VA
Very cool build, I am loving all of the attention to detail and decals. I also really like what you did with the chain guard, I may have to steal that idea someday.
 
Mar 26, 2012
966
2,183
Fairless Hills, PA
Well this part took about 4 hours to work through the lights and wiring. The brake line is only big enough to run one wire through so I ran the positive line through that and ran it up front to a "T" compression fitting. T-spliced it with solder and ran through pieces of brake cable to the light fixtures. The negative side is grounded to the frame inside the battery box by drilling an 1/8" hole through the box and frame and bolt the ground there. Up front from the negative on each light goes out through brake cable and to another "T" compression fitting and is grounded to the left side upper frame rail.






And they are BRIGHT!
Just a few things left to tidy up and get some pictures. Not done yet...